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Shaped Wires |
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Shaped wires are normally made on
Turks
Head which operates on rolling mill principle.
Turks
head offer the following advantages :
Till a year ago, Prakash
Enterprises was specializing in round wire only. As an going broadening
of our product mix, we started making shaped wires supplier, steel
shaped wires in 2004. Any wire that is not round, is a shaped wire. We
are manufacturer and supplier of shaped wire and stainless steel wires.
These are Square, Rectangular, Trapezoidal, D shaped etc. manufactured
from high carbon steel, generally conforming to EN-42B/EN-42J. The wires
are customer built for the taper required and are supplied in drawn or
annealed finish. |
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Shaped wire can also be supplied in :
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| Technical Info |
| Spring Washer wire | Spring Washer wire | Lock Circlip Wire | Flat Wire | Triangular Wire | D- Shaped Wire | |||||||||
| Rectangular | Traphezoidal | |||||||||||||
| Size Range (mm) | W | T | W | T | W | T | W | T | Base | Ht | Base | Ht | ||
| Min | 0.9 | 0.5 | 1.30 | 0.80 | 3.0 | 1.0 | 1.4 | 0.8 | 1.40 | 0.65 | 4 | 1.0 | ||
| Max | 14.0 | 6.0 | 10.0 | 6.0 | 14.0 | 5.0 | 13.0 | 3.0 | 5.0 | 3.0 | 6 | 3.0 | ||
| Tolerance | ±0.1 | ±0.05 | ±0.1 | ±0.05 | ±0.1 | ±0. 05 | ±0 .15 | ±.05 | ±0.1 | ± 0.05 | ±0.1 | ± 0.05 | ||
| W/T Ratio(max) | 5:1 | 2:1 | 5:1 | 5:1 | ||||||||||
| Taper Angle | N.A | 30-50 | N.A | N.A | N.A | |||||||||
| Edges | Round/Sharp | Round | Sharp | Natural | Round | |||||||||
| UTS kg/mm2 | 60-90 | 60-90 | 50-65 | 60-150 | 60-100 | 100-150 | ||||||||
| Finish | Annealed / Phosphated & Rolled | Annealed / Phosphated & Rolled | Annealed | Annealed or as Rolled | Annealed / Phosphated & Rolled | Patented / drawn Flattened or as Rolled | ||||||||
| Packing | O/P/J | O/P/J | O/P/J | O/P/J | O/P/J | O/P/J | ||||||||
| Coil Wt | 50-150 kg | 50-150 | 100-150 | 100-150 | 50-150 | 50-150 | |||||||
| Coil Dia | 350/450 ID |
350/ 450ID |
350/ ID |
350/450 ID
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350/450 ID
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350/450 ID
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| End USe | Snap Ring, Spring-washer, | Spring-washer | Lock Circlips, Snap-Rings , Oil Seals | Industrial Components, Mesh Belt, Chain Rivet Bush | Cable-outer, Screens | Cable-outer, Dip Screen, R-Pin, Hair Pin | |||||||
| Chemistry | C | Min 0.66 | Max 0.75 | Min 0.66 | Max 0.75 | Min 0.70 | Max 0.85 | Min 0.60 | Max 0.80 | Min | Max | Min 0.36 | Max 0.40 |
| High carbon | Mn | 0.50 | 0.80 | 5:9 | 0.10 | 0.35 | S max | 0.05 P max 0.05 | |||||
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- Micostructure is spherodised
annealed. - Decarburisation : no total decarburisation, partial decarburisation. max 0.2 mm - Edges : Uniformly round and perfectly smooth natural or treated - Others shapes available on request. - O/P/J : Oil, Polythene, Jute - W= width, T= thick |